Brand | CREATEK®

CREATEK Testing Center

30+
Testing Equipment
20+
Professional Engineers
600m2
Lab Area

Planned in August 2018, CREATEK Testing Center was put into use in February 2019. It has over 10 quality inspection engineers and over 30 sets of precision testing instruments and equipment. The testing center's business covers product materials, vehicle parts, power assembly and other fields. For the problems encountered in the process of product basic research, new product research and development, and product quality control, comprehensive solutions are provided including component analysis, product development, product testing, and assembly testing.

Precision Test for Full Dimensions

CONTURA is ZEISS's latest generation of high-precision measuring machine.

ZEISS's high-quality instruments guarantee the stability of the measuring platform, and provide the possibility of improving product quality while obtaining accurate measurement results. ZEISS coordinate measuring machine (CMM) can detect high-precision geometric parts such as cylinder block, air compressor crankcase, crankshaft, connecting rod, cylinder head, turbocharger housing, gear chamber, transmission parts, and axle parts.

Precision Test for Critical Dimensions

Mahr MMQ400-2 roundness tester is equipped with high-precision rotary stroke bearings and measuring shaft, and automatic T7W stylus system. The test results are true and reliable.

It can detect such parameters as roundness, ellipticity, molded line, waviness, coaxiality, perpendicularity, parallelism, and flatness of engine piston, air compressor piston, connecting rod, crankshaft, piston pin, oil nozzle, delivery valve, plunger, air compressor crankshaft, turbocharger and other parts.

Profile, Dimension, Roughness and Hardness Test of Parts

With high-precision drive unit and driver, digital signal transmission system, high-precision drive box and Nanoscan II sensor, Jenoptik 812AC-500 roughness profiler can be used for comprehensive measurement of roughness and profile with excellent measurement accuracy.

It can detect cylinder liner, air compressor cylinder block and cylinder liner, piston pin, oil nozzle, delivery valve, air compressor crankshaft, turbocharger parts and valve mechanism parts.

Metallographic Test of Materials

It is used for the metallographic structure analysis and grain size detection of metal materials. Metallographic examination adopts the principle of quantitative metallography to establish the quantitative relationship between alloy composition, structure and properties. This technology not only improves the accuracy of metallographic inspection, but also improves the detection speed and shortens the working time.

Material Component Test

It is used for spectral analysis of metal materials such as steel, cast iron, aluminum alloy, and copper alloy, and quickly identifying chemical composition and relative content of a substance based on its spectral sensitivity.

Material Mechanical Property Test

It is used for testing the mechanical properties (such as strength, hardness, plasticity, and yield point) of metal materials, and testing the tensile properties, permanent compression deformation and shore hardness of rubber materials and finished products.

Comprehensive Performance Bench Test

Comprehensive Performance Bench Test is an important link during the development of engine and air compressor. The test can simulate the working condition and carry out reliability test for each performance index of the product, and judge and calibrate whether each assembly product is adjusted to the best condition through the test data to improve the power and reliability of the product.

Quality Control Process

Development Control -——Each product will go through precision test from development to batch production as CREATEK takes product quality as the priority.

All products newly developed by CREATEK will go through multi-level and all-round tests in the Testing Center to ensure product quality and safe driving of customers.

Products are ordered in batches only after product samples have been qualified and inspected. CREATEK implements the full inspection policy for the first order of products, and tests products repeatedly to ensure quality.

Process Control—— Incoming Inspection

For incoming products, CREATEK formulates different inspection policies according to the nature of product, supplier qualification, and the pass percentage of previous products.

To ensure quality of products in batch delivery, CREATEK will randomly conduct extensive incoming inspection.

Storage Status Control—— Random Spot Inspection for Products in Storage

CREATEK carries out random spot inspection for warehoused products to be shipped. Personnel from product development, testing, and other departments are randomly selected to inspect quality, condition, package protection, and so on. This inspection ensures delivery quality and safe transportation and storage of products.